In times of growing awareness regarding the subject of energy, energy savings and energy efficiency, the lightweight construction segment is becoming increasingly important. Composite materials are gaining larger market shares at a rapid pace.
However, outstanding material properties also present challenges for precision tool manufacturers. The extreme tensile strength and complex structure of the materials pose new challenges in terms of the tools: the high abrasiveness means tool lives of only a few metres are achieved during conventional milling.
This demand has resulted in the MonsterMill FRP milling range for machining carbon-fibre reinforced plastics, featuring an innovative geometry for optimum process security, cutting quality and performance.
The MonsterMill FRP's fine chip breakers enhance the quiet running and therefore also the component quality. The large grooves safely clear away any dust that may develop, permitting an optimal process temperature to prevent damage such as smearing on the cutting edge. A special diamond coating ensures a long tool life despite the high abrasiveness of carbon-fibre reinforced plastics.
Four end cutting edges provide the option of pocket milling by means of angled or circular ramping.
Left-hand helix
Without helix
Right-hand helix
The patent-pending geometry of the MonsterMill FRP CR delivers compression across the entire cutting length (length-independent compression zone).
This results in:
Available in two versions:
Fine-toothed with two end cutting edges
Coarse-toothed with one end cutting edge
The unique geometry with regular left and right-hand cuts on each cutting element and the accompanying fibre compression across the entire cutting length result in fibres being cut off cleanly in all directions, without damaging the component.
Depending on the component thickness and the fixture, you can use our MonsterMill FRP CR multiple times. You therefore receive the best cost-benefit ratio for the tool.
Depending on the component thickness and shape, it is possible to significantly extend the tool life of the FRP CR. The length-independent compression zone enables oscillation and thereby supports dust extraction and helps to cool the cutting edges. This is a major advantage in comparison to standard market routers with a defined compression zone.
When it comes to programming, save time and money compared to conventional milling cutters that have only one compression zone.
In the case of formed components, thanks to our patent-pending length-independent compression geometry you do not have to align the milling cutter on the component.
See the advantages of the MonsterMill FRP CR for yourself in our product video:
● = suitable, ○ = suitable under certain circumstances
Application | FRP | FRP CR fine | FRP CR coarse |
---|---|---|---|
Reduction in delamination | ● | ○ | ○ |
Reduction in projecting fibres | ○ | ● | ○ |
Tool life optimisation | ○ | ● | ● |
Thin components (material thickness < 0.5 x d) |
● | ○ | ○ |
Thick components (material thickness = 0.5 – 1.0 x d) |
○ | ● | ○ |
Very thick components (material thickness = 1.0 – 1.5 x d) |
○ | ○ | ● |
If you cannot find a suitable version for your application in our product portfolio, our team for special solutions would be happy to help!
Simply give us a call, send us an e-mail or get in touch with your contact directly. We look forward to hearing from you!
📞 +448000732073
📧 info.uk@ceratizit.com
MonsterMill FRP · straight, left and right-hand helix · conventional milling
vc [m/min] | ae max. | ap max. | fz [mm] | |||
200 | 1.0 x d | 1.0 x d | Ø 6 | Ø 8 | Ø 10 | Ø 12 |
0.018 | 0.022 | 0.025 | 0.03 |
MonsterMill FRP CR · fine-toothed · conventional milling
vc [m/min] | ae max. | ap max. | fz [mm/U] | |||
200 | 1.0 x d | 1.0 x d | Ø 6 | Ø 8 | Ø 10 | Ø 12 |
0.125 | 0.15 | 0.175 | 0.2 |
MonsterMill FRP CR · coarse-toothed · conventional milling
vc [m/min] | ae max. | ap max. | fz [mm/U] | |||
200 | 1.0 x d | 1.5 x d | Ø 6 | Ø 8 | Ø 10 | Ø 12 |
0.1 | 0.12 | 0.14 | 0.16 |