MonsterMill PCR – Our revolutionary plunge milling cutter range
Dive into a new world of milling and set standards with our MonsterMill PCR-UNI & MonsterMill PCR-ALU plunge milling cutters
Precise, powerful and extremely efficient – delve into a new world of milling with the MonsterMill PCR. The revolutionary plunge milling cutter is particularly suitable for machining steel, stainless steels, cast iron and non-ferrous metals. It is available in short and long overall lengths. The HB shank type ensures secure clamping and high process security. This tool also boasts a corner radius that has been specially adapted for milling keyways.
Features & benefits of the MonsterMill PCR product line!
- Optimum chip clearance during ramping and drilling: the special core geometry ensures optimum chip evacuation and prevents chip jams.
- Extremely quiet running during HPC milling: the irregular pitch of the cutting edges and irregular helix angle counteract vibrations to ensure a stable and precise machining process.
- High feed rates thanks to four cutting edges delivers maximum performance and reduces machining times.
- Vibration-free ramping and drilling: the special, patented centring tip ensures maximum precision.
- Latest coating technology guarantees maximum tool life
- Cutting length of up to 3xDC ensures highest productivity and economic efficiency
PCR ALU
PCR UNI
Machining using the MonsterMill PCR
- Quick centring for drilling holes in angled surfaces
- Simple procedure through guide boring (drilling process)
- Special centring tip for guiding the drill
Conventional machining
- Helical milling of a guide hole
- Ramping angle (usually 3°)
With the PCR, you can increase the ramping angle up to 25°, increasing efficiency in the process
Completed hole
Summary
100 holes Ø 10
Conventional: 25 min.
PCR: 8 min.
The MonsterMill PCR dramatically reduces machining times compared to conventional tools!
Machining processes possible with the MonsterMill PCR-UNI & MonsterMill PCR-ALU
Ramping and helical milling
High ramping and helix angle
- Penetrates the material quickly
- Process-secure ramping at high angles of up to 45°
- Quick creation of circular pockets with high helical widths of cut
Drilling
- High feed rates when drilling with a 4-fluted tool
- Drilling up to 1xD
- Quick penetration to working depth
Slot and profile milling
- High performance 4-fluted HPC milling cutter
- Full slot milling with high chip removal
- Profiling using a 4-fluted tool for high feed rates
Smart Manufacturing: Save 90% process time
Process-safe milling by using the latest tooling technologies, innovative CAM solutions and reliable process monitoring.
