HyPower: The name says it all
Two hydraulic chucks with maximum clamping force
We are expanding our range of hydraulic chucks to include two high-performance adapters that deliver outstanding radial run-out accuracy and optimal vibration damping:
- HyPower – Rough for demanding rough machining operations and the
- HyPower – Access 4.5° for optimum accessibility in the machining zone.
Maximum performance and productivity
1. New chamber design makes it possible to reverse the force at critical solder joints (from tensile to compression load), enabling significantly higher radial loads during machining.
2. New chamber design significantly reduces the technology's susceptibility to temperature (up to 80°C even during milling operations lasting up to 240 minutes).
3. If there are multiple instances of unintended shrinking, the soldering system includes an emergency outlet to prevent potential injuries.
4. Double-lip sealing system dramatically increases the service life of the hydraulic chuck (over 10,000 clamping cycles under laboratory conditions).
Both HyPower variants perfectly combine the ultimate in precision with stability you can rely on. Thanks to the advanced hydraulic technology, both the HyPower – Access 4.5° and the HyPower – Rough offer outstanding radial run-out accuracy and an impressive clamping force for optimum results. Its special vibration damping reduces the spindle load, which extends the tool life considerably and results in exceptional surface quality. It also reduces the noise during production.
Save time thanks to easy handling
Complicated handling is also a thing of the past with the new HyPower hydraulic chucks. It is easy and straightforward to clamp the tools in the adapter in a process-secure and reproducible manner with minimal force. Plus, you save valuable time in comparison to other clamping methods, as there is no need for interim steps such as shrinking.
And when it comes to saving, the chucks are made of high-quality materials, making them more dirt and corrosion-resistant, and therefore more durable and perfectly prepared for years of usage.
HyPower – Rough high pressure chuck
Robust roughing performance
The HyPower – Rough hydraulic chuck has been specially designed for clamping milling tools with a HA shank. Its high temperature stability of 80°C – including during very long milling cycles lasting more than 240 minutes – makes it ideal for highly dynamic milling applications such as HSC (High Speed Cutting), HPC (High Performance Cutting) or SPM (Structural Part Machining). Even during high-performance milling operations of high-quality components up to a maximum of 33,000 rpm, it boasts excellent process security and a high chip removal rate. During roughing, its specialism, the HyPower – Rough impresses with very high surface quality thanks to its excellent vibration damping.
Application
- For highly dynamic milling operations
- Best results when using tools with a HA shank
- Maximum process security, even for high-quality components
- Developed for the requirements of a wide range of markets
(including tool and die production, aerospace and the automotive sector)
Advantages/benefits
- Ideally suited to withstand high temperatures (80°C to 210°C)
- Even during long milling cycles (> 240 minutes)
- Handles high-performance milling operations at up to 33,000 revolutions per minute
- Maximum process security and service life
- Award-winning industrial design
- Perfectly balanced combination
of geometric and functional properties
Temperature-resistant up to 210° >> Ideal for demanding rough machining operations
HyPower – Access 4.5° high pressure chuck
Precision for critical contours
The HyPower – Access 4.5° hydraulic chuck is particularly suitable for precise fine-machining and finishing work. In order to pack in as much flexibility and versatility as possible, we have matched its dimensions exactly to those of a shrink-fit chuck (DIN contour with 4.5°). In the past certain components could only be machined with a shrink-fit chuck thanks to its small number of interference contours, but with the HyPower – Access 4.5° we are now offering our customers the advantages of a hydraulic chuck for critical component structures. The award-winning industrial design is also aimed at maximum process security and tool life.
HyPower – Access 4.5° is suitable for reaming and drilling applications as well as for finishing during milling operations in tool and die production, aerospace and the automotive sector. Outstanding surface quality and narrow tolerances make the difference in these sectors, and the HyPower – Access 4.5° combines both, along with improved handling.
Application
- For reaming and drilling applications as well as finishing during milling operations
- Maximum flexibility when machining components critical to contours
- Developed for the requirements of a wide range of markets
(including tool and die production, aerospace and the automotive sector)
Advantages/benefits
- Provides original shrink-fit chuck dimensions (DIN contour with 4.5°)
- Application-oriented system layout
- Maximum process security and service life thanks to award-winning industrial design
- Perfectly balanced combination of geometric and functional properties
Achieves best surface quality
Impresses with extremely simple handling
Original shrink-fit chuck dimension! >> For optimum accessibility in the machining zone
Want higher cutting values to boost productivity?
No problem with the HyPower products. But there is also no need to worry about the durability of the tools used; on the contrary, fewer vibrations mean a longer service life.
When it comes to user safety, the hydraulic chucks also have some advantages compared to heat shrink adapters. There is no risk of burns and the risk of injury is minimised. But the hydraulic chucks are highly reliable nonetheless: tools are optimally held with maximum clamping force, ensuring the best machining results.
Interested in learning more about our hydraulic chucks? Get in touch today to speak with one of our experts.
The right hydraulic chuck for so many different machining scenarios!
What do you think about this combination? It gives you maximum cutting speeds to enhance productivity and facilitate handling! The entire range of HyPower high pressure chucks and the range of HyTens hydraulic chucks from CERATIZIT guarantee easy, process-secure tool clamping for every application.